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Retrofit
Retrofit Retrofit Retrofit Retrofit Retrofit
24/7 Operation 24/7 Operation 24/7 Operation

Retrofit automation now and benefit!

  • Unlock up to 24/7 operation of your existing machines*
  • Do not waste the skills of your employees on simple loading and unloading operations
  • Compensates for shortage of skilled personnel
  • Unmanned shifts, high autonomy
  • Short payback times, maximum added value
  • Reduced set-up times

* for machines with automation interface

Return on investment of your retrofitted automation

Example 1: NLX 2500 with MATRIS

Retrofit Example

1-shift operation
= 1,560 spindle hours per year*

Retrofit Example
Return on investment in >7 Months

3-shift operation
= 4,680 spindle hours per year*

  • 2 × additional unmanned shifts per day (< 19 months for machine & automation)
Return on investment in >4 Months

24/7 operation
= 6,552 spindle hours per year*

  • 2 × additional unmanned shifts per day
    (< 19 months for machine & automation)
  • 6 × additional unmanned shifts at the weekend
    (< 12 months for machine & automation)

*NLX 2500 with MATRIS (stacking magazine, 20 pallets) – Simplified calculation with 75 % spindle hours:
1-shift: 52 weeks × 5 days × 8 h x 0.75 = 1,560 h/a // 3-shift: 52 weeks × 5 days × 24 h × 0.75 = 4,680 h/a // 24/7: 52 weeks × 7 days × 24 h × 0.75 = 6,552 h/a
30 €/h labor costs

Example 2: DMU 75 monoBLOCK with PH Cell 300

Retrofit Example

1-shift operation
= 1,560 spindle hours per year*

Retrofit Example
Return on investment in >9 Months

3-shift operation
= 4,680 spindle hours per year*

  • 2 × additional unmanned shifts per day (< 19 months for machine & automation)
Return on investment in >6 Months

24/7 operation
= 6,552 spindle hours per year*

  • 2 × additional unmanned shifts per day
    (< 19 months for machine & automation)
  • 6 × additional unmanned shifts at the weekend
    (< 12 months for machine & automation)

*DMU 75 monoBLOCK with PH Cell 300 (40 pallet positions) – Simplified calculation with 75 % spindle hours:
1-shift: 52 weeks × 5 days × 8 h x 0.75 = 1,560 h/a // 3-shift: 52 weeks × 5 days × 24 h × 0.75 = 4,680 h/a // 24/7: 52 weeks × 7 days × 24 h × 0.75 = 6,552 h/a
30 €/h labor costs

Retrofit automations for your existing machines*

Machines for Retrofit

*Possibilty of retrofit depends on machine preparation, e. g. automation interface

FOR TURNING MACHINES

  • MATRIS (Light)
  • Robo2Go (Max)
  • WH 6 / 8 / 15 / 25 Cell     
  • WH Flex
  • WH-AMR (AGV)

FOR MILLING MACHINES

  • PH Cell 300 / 2000
  • PH 150
  • CPP // LPP
  • MATRIS (Light)
  • Robo2Go Milling
  • WH 3 / 6 / 8 / 15 / 25 Cell
  • WH Flex
  • WH-AMR (AGV)
  • PH- & TH-AGV

CHECK YOUR EXISTING MACHINE

MACHINE SPECIFIC
UNIVERSAL
SCALABLE
AGV / AMR
Torsten Zwerenz

We support you!

  • Professional site management
  • One contact for everything
  • CE certification

Want to know more?

Just contact us to discuss what this could do for your business …

Torsten Zwerenz,
Head of Global Service Systems
DMG MORI Global Service GmbH

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